
I’m sure you know the words to the song.......But today was a stone, more like a rock.
I would have achieved more if I had stayed in bed.
The day went a bit like this………..
Prime objective for the day – finish off the wiring, make sure all electricals worked OK, and move on.
1st problem: wipers won’t work. Initial thoughts were that there was no earth to them, so I made a wire with bare ends, touched one end to the chassis and one to the wiper motor and away they went. Found that I had neglected to connect one of the earth wires when I installed the engine & gearbox. Problem solved!
2nd problem: heater blower motor won’t work. After some investigation & testing with a multimeter, I realized that it was just a fuse. Problem solved!
3rd problem: radio only works with Ignition on, should work with Accessories on. At about this time, I found that I couldn’t turn the ignition switch to the “Lock” position. Hmmm, why hadn’t I noticed this before? It has to be either a faulty/incorrect key, faulty lock, or faulty switch at the base of the steering column. Only one way to find out...... pull the steering column back out.
With the column out, the cause was not evident, so I started to pull the column, complete with its tilt & telescopic functions, apart.
With a whole lot of bits lying on the floor, diligently placed in sequence so I knew how to put this thing, back together, I found the cause of the problem, which I’ll get to later.
After about 4 frustrating hours and many attempts to get the column back together, hindered by its strong spring that takes the slack out of the top bearing, disaster struck! The big circlip that holds it all together gave up the ghost..... it snapped in two. Bugger !!!
Only one thing to do now ……. Walk away, have a few beers and watch the footy Grand Final. I’ll get back the steering column tomorrow.....Primary objective aborted.
Oh yeah, what prevented the Ignition Switch from going back to the “Lock” position? Well, the Corvette has this safety feature you see. There is a lockout mechanism that prevents the car from being started unless the gear lever is in the “Park” position. I hadn’t fully connected this yet. Bottom line is, all I had to do was move a lever a bit and the ignition switch would have gone to the “Lock” position, no probs.
So, at the end of the day, I’m further behind than I was at the start of the day.
The picture above show the patented method of reinstalling the column, the jack was used to push the inner shaft up to its correct position.
Here's the broken circlip.